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ENGINE4-VALVE MODELS
SPECIFICATIONSMeasurement units (notes)996 Bip. Mon.996 SPS748 Bip.748 S Bip. Mon.748 RST4
Bore x strokemm98x6698x6688x61.588x61.588x61.594x66
Total engine capacityc.c.996996748748748916
Compression ratio(± 0.5)11.5:111.5:111.5:111.5:111.5:111.0:1
Timing belt:belt code73740111B73740171A73710041A
service tension value (from cold)2.5 (with gauge 887650999)
Valve clearances
• Opening: Intake
                   Exhaust
• Closing: Intake
                   Exhaust		 mm (from cold)assembly / inspection
0.16Έ 0.18 / 0.05Έ 0.18
0.21Έ 0.23 / 0.05Έ 0.23
0.16Έ 0.18 / 0.16Έ 0.25
0.11Έ 0.13 / 0.11Έ 0.20
Valve lift: Intake / Exhaustmm (0 clearance)9.6/8.7410.8/9.89.6/8.749.6/8.7412.5/10.59.6/8.74
Cylinder compression (standard)bar9Έ 1110Έ 129Έ 119Έ 119Έ 119Έ 11
Chain
• Front and rear sprocket/chain kit no.		type:525 HV
67620241A		525 HV
67620241A		520 VL
67620271A		4 520 VL 4
67620271A		520 VL 4
67620361A		525 HV
67620331A
Final drive ratio(front/rear sprocket)Z=15/3615/3614/3814/3814/3615/43
Clutch type: • Kit no.dry
19020013A		dry
19020042A		dry
19020013A		dry
19020013A		dry
19020101A		dry
19020013A
Engine oilltr3.73.73.53.53.73.7
• TypeSHELL Advance Ultra 4 (SAE 20 W - 50)
Coolantltr3.53.53.53.53.53.5
Air filterPart no.42620031A dx. / 42620021A sx.42610091A
Fuel pump intake filterPart no.42710031A
Fuel filterPart no.42540041B
Fuel system:MARELLI injection system
• Type1.6P81.61.61.61.6
• No. of injectors / Carburetors442222
• Idling jet / pilot jet——————
• Needle / Position notch——————
Throttle opening (idling)degrees2.582.581.3 1.84 (USA)1.3 1.84 (USA)1.841.84 (EU)
2.39 (USA)
2.39 (CH)
Idling rpmrpm1100Έ 1200
CO rate± 0.5 (standard)% Vol.from 3% to 6%
Spark plug (type)
• Part No.		RA 59 GC
67040121A
Electrode gapmm0.5Έ 0.6
Pick-up air gapmm0.6Έ 0.8
Alternator (wattage)W 520


ENGINE2-VALVE MODELS
MONSTERST2SUPERSPORT
600750900ie900ie S900ie750ie
Bore x strokemm80x5888x61.592x6892x6894x6892x6888x61.5
Total engine capacityc.c.583748904904944904748
Compression ratio(± 0.5)10.7:19.0:19.2:19.2:110.2:19.2:19.0:1
Timing belt:belt code73710021A73710011A73710021A
service tension value (from cold)2.5 with gauge 887650999 (+ KIT 887651086)
Valve clearances
• Opening: Intake
                   Exhaust
• Closing: Intake
                   Exhaust		mm (from cold)assembly / inspection
0.10Έ 0.12 / 0.05Έ 0.12
0.12Έ 0.15 / 0.05Έ 0.15
0.03Έ 0.05 / 0.03Έ 0.20
0.03Έ 0.05 / 0.03Έ 0.20
Valve lift: Intake / Exhaustmm (0 clearance)9.35/8.509.35/8.5011.8/11.411.8/11.411.8/11.411.8/11.49.35/8.50
Cylinder compression (standard)bar9Έ 119Έ 119Έ 119Έ 119Έ 119Έ 119Έ 11
Chain
• Front and rear sprocket/chain kit no.		type:520 VL 2
67620301A
67620311A
(CH)		520 VL 2
67620311A		520 VL 4
67620351A		520 VL 4
67620351A		525 HV
67620291A		520 VL 4
67620321A		520 VL 4
67620321A
Final drive ratio(front/rear sprocket)Z=15/46
15/41 (CH)		15/4115/3815/3815/4215/4015/40
Clutch type: • Kit no.wet
19020092B		wet
19020092B		dry
19020013A		dry
19020013A		dry
19020013A		dry
19020013A		wet
19020092B
Engine oilltr3.13.33.53.53.53.93.3
• TypeSHELL Advance Ultra 4 (SAE 20 W - 50)
Coolantltr————3.5——
Air filterPart no.42610091A
Fuel pump intake filterPart no.——42540081A
Fuel filterPart no.42510021A42540041B
Fuel system:MIKUNI carburetorsMARELLI injection system
• TypeBDST 38BDST 381.51.51.61.51.5
• No. of injectors / Carburetors2222222
• Idling jet / pilot jet40/132.542.5/132.5—————
• Needle / Position notch5CJ1/3 a5CJ1/4 a—————
Throttle opening (idling)degrees2.392.392.4 (EU)
2.95 (USA)
3.5 (CH)		2.391.65
Idling rpmrpm1100Έ 1200
CO rate± 0.5 (standard)% Vol.from 3% to 6%
Spark plug (type)
• Part No.		RA 4 HC
67040071A		RA 6 HC
67040081A		RA 6 HC
67040081A		RA 6 HC
67040081A		RA 4 HC
67040071A		RA 6 HC
67040081A		RA 6 HC
67040081A
Electrode gapmm0.5Έ 0.6
Pick-up air gapmm0.6Έ 0.8
Alternator (wattage)W520


FRAME 4-VALVE MODELS
Front fork SHOWA ÖHLINS SHOWA SHOWA SHOWA SHOWA
• fork leg diameter / oil viscosity mm / SAE 43 / 7.5
• compression – rebound / preload click (c) / mm 12c-11c/16 10c-12c/10 12c-11c/16 12c-11c/16 12c-11c/16 12c-11c/16
• oil change: qty / air gap c.c. / mm 492/132 —/85 492/132 492/132 492/132 492/94
Rear shock absorber SHOWA ÖHLINS BOGE SHOWA SHOWA SHOWA
• compression / rebound click(c) or turns(t) 1t/1t 14c/14c 1t/1t 1t/1t 1t/1t 1t/1t
Tyre size • front tyre
• rear tyre		   120/70-ZR17
190/50-ZR17		 120/70-ZR 17
190/50-ZR 17		 120/60-ZR 17
180/55-ZR 17		 120/60-ZR 17
180/55-ZR 17		 120/60-ZR 17
180/55-ZR 17		 120/70-ZR 17
185/55-ZR 17
Tyre pressure (rider only / rider and passenger)  
  • front tyre
• rear tyre		 bar
bar		 2.2/2.4
2.4/2.7		 2.2
2.4		 2.2/2.4
2.4/2.7		 2.2/2.4
2.4/2.7		 2.2
2.4		 2.1/2.4
2.3/2.8
12V battery Part no. 39540011A 39540131A 39540011A 39540011A 39540011A 39540011A
• Capacity Ah 16 10 16 16 16 16


FRAME 2-VALVE MODELS
Front fork SHOWA SHOWA SHOWA SHOWA SHOWA SHOWA SHOWA
• fork leg diameter / oil viscosity mm / SAE 43 / 7.5
• compression – rebound / preload click (c) / mm — — — 11c-5c/18 12c-11c/16 11c-5c/18 —
• oil change: qty / air gap c.c. / mm 492/94 492/94 492/94 492/94 492/94 531/108 531/108
Rear shock absorber BOGE BOGE BOGE ΦHLINS SHOWA SHOWA BOGE
• compression / rebound click(c) or turns(t) —/8c —/8c —/8c 14c/14c 1t/1t 1t/1t 25c/6c
Tyre size • front tyre
• rear tyre		   120/60-VR 17
160/60-VR 17		 120/60-VR 17
160/60-VR 17		 120/70-ZR 17
170/60-ZR 17		 120/70-ZR 17
170/60-ZR 17		 120/70-ZR 17
170/60-ZR 17		 120/70-ZR 17
170/60-ZR 17		 120/70-ZR 17
160/60-ZR 17
Tyre pressure (rider only / rider and passenger)  
  • front tyre
• rear tyre		 bar
bar		 2.1/2.3
2.2/2.5		 2.1/2.3
2.2/2.5		 2.1/2.3
2.2/2.5		 2.1/2.3
2.2/2.5		 2.1/2.4
2.3/2.8		 2.1/2.3
2.3/2.6		 2.1/2.3
2.3/2.6
12V battery Part no. 39540011A
• Capacity Ah 16


MAIN TORQUE FIGURES - ENGINE
  Thread x
pitch (mm)		 Nm ± 5% Notes
Head nuts, 2V engines (approach/final) 10 x 1.5 15 / 30 /38 Grease RETINAX - LX 2
Head nuts, 4V engines (approach/final) 10x1.5 15 / 30 / 51 Grease RETINAX - LX 2
Timing ring nuts (head / transmission) 15x1 71/61 Use new ring nuts
Flywheel / alternator nut 20x1 186 Engine oil
Crankshaft gear nut 22x1 186  
Clutch nut 20x1 186 Grease RETINAX - HDX 2
Timing transmission gear nut 14x1 45  
Spark plugs 12x1.25 20  
Oil plug 22x1.5 45  
Oil cartridge filter no. 44440034A 16x1.5 16  
Oil mesh filter 22x1.5 45  


MAIN TORQUE FIGURES – FRAME
  Thread x
pitch (mm)		 Nm ± 5% Notes
Front wheel nut 25x1.5 63 Grease RETINAX - HDX 2
Front / rear wheel nut (ST) 25x1.5 63/83 Grease RETINAX - HDX 2
Rear wheel nut 16x1.5 72 Grease RETINAX - HDX 2
Rear wheel (748-996)
RH nut (wheel)
LH nut (rear sprocket)		 38x1.5
33x1.5		 176
157		 Grease RETINAX - HDX 2
Grease RETINAX - HDX 2
Chain tensioning screws 8x1.25 8  
Chain eccentric adjuster screws (748-996) 12x1.25 31 Grease RETINAX - HDX 2
Rear sprocket retaining nuts 10x1.25 48 Grease RETINAX - HDX 2
Head / bottom yoke bolts (748-996)
Head / bottom yoke bolts (ST)
Head / bottom yoke bolts (M900ie)
Head yoke bolts (SS)
Head / bottom yoke bolts (SS)		 8x1.25
8x1.25
8x1.25
10x1.5
8x1.25		 22/14
22/20
22/22
37
23/20		 Grease RETINAX - HDX 2
Grease RETINAX - HDX 2
Grease RETINAX - HDX 2
Grease RETINAX - HDX 2
Grease RETINAX - HDX 2
Swing arm pivot pin screws 10x1.5 37 Grease RETINAX - HDX 2
Swing arm pivot pin screw (748-996) 15x1.25 73 Grease RETINAX - HDX 2
Fork lug screws 8x1.25 19 Grease RETINAX - HDX 2
Front brake caliper screws 10x1.5 43 Grease RETINAX - HDX 2
Rear brake caliper screws 8x1.25 25 Grease RETINAX - HDX 2
Engine mounting bolts 10x1.25 44 Grease RETINAX - HDX 2

Data related to M.Y. 2000
 





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